The nucleation of poly(ethylene terephthalate) by the phyllosilicate talc

Since decades, nucleation, or the ability of certain organic or inorganic substances to trigger the crystal growth, has been empirically used in the plastics industry. Talc, for instance, is a well-known nucleating agent of poly(ethylene terephthalate) (PET) and other polymers, that allows one to enhance the crystallisation rate of the polymer material and to control its spherulites size. The exact mechanism involved in this nucleation had however remained unknown at the onset of this thesis. Through electron diffraction, performed on thin PET films nucleated by macroscopic talc particles as model samples, this work demonstrates an epitaxial relationship between polymer and substrate and thus confirms the seemingly ubiquitous role of epitaxy in the nucleation of polymers. However, in order to compare the talc-nucleated morphology of PET with the virgin one, new methods of sample preparation for transmission electron microscopy (TEM) have also been developed. Coupled with theoretically justified image analysis techniques, they allow the direct observation of PET crystalline lamellae, both in the bulk and in thin films. Analyses of the semicrystalline structure in the reciprocal and direct spaces were performed from small-angle X-ray scattering (SAXS) data and from observations by TEM on melt-crystallised samples. These independent results were shown to be in good agreement and bring strong evidence in favour of a semicrystalline space-filling model, where the average crystalline thickness is slightly smaller than the average width of the amorphous regions. Discrepancies between characteristic distances derived by several methods from the same experimental results were attributed to the broad distribution of thicknesses, in contrast with the ideal linear stack model commonly used to analyse the data.